Analysis of Frequency Converter Energy Saving Principle

Analysis of Frequency Converter Energy Saving Principle

It is understood that with the development of society and the advancement of science and technology, frequency converters have been developing very rapidly in recent years due to energy saving, and have been widely used. What is the energy-saving principle of frequency converter?

1, frequency conversion energy-saving

Inverter energy-saving is mainly reflected in the application of fans and pumps. In order to ensure the reliability of production, various production machines have a certain amount of margin when they are designed and equipped with power drives. When the motor cannot be operated under full load, in addition to reaching the power drive requirements, the excess torque increases the active power consumption, resulting in a waste of electrical energy. The conventional speed regulation method for fans, pumps and other equipment is to adjust the amount of air supply and water supply by adjusting the baffle and valve opening of the inlet or outlet. The input power is large, and a large amount of energy is consumed in the process of closure of the baffle and valve. . When using variable frequency speed regulation, if the flow requirements are reduced, the requirements can be met by reducing the pump or fan speed.

According to fluid mechanics, P (power) = Q (flow) × H (pressure). The flow Q is proportional to the primary speed of the speed N, the pressure H is proportional to the square of the speed N, and the power P is proportional to the cube of the speed N. If the efficiency of the pump is constant, when the flow rate needs to be adjusted to decrease, the speed N can decrease proportionally, and at this time, the output power P of the shaft decreases. That is, the relationship between the power consumption of the water pump motor and the rotational speed is approximately established. When the required flow rate Q of the team is reduced, the inverter output frequency can be adjusted so that the motor speed n is reduced proportionally. At this time, the power P of the motor will be greatly reduced according to the relationship of the third power, saving 40% to 50% of the power of the baffle and the valve, thereby achieving the purpose of saving electricity.

2, power factor compensation energy

The reactive power increases the line loss and the heating of the equipment, and more importantly, the reduction of the power factor leads to the reduction of the active power of the power grid. Among the large number of reactive power consumption lines, the equipment is inefficiently used and wastes heavily. After the frequency conversion speed regulating device is used, the frequency conversion The internal filter capacitor acts to reduce reactive losses and increase the active power of the power grid.

3, soft start energy

The hard start of the motor will cause serious impact on the power grid, and it will also impose excessive demands on the capacity of the power grid. When a large current and vibration are generated during start-up, the damage to the baffle and the valve is extremely great, and the service life of the equipment and the pipeline is extremely unfavorable. The use of variable-frequency energy-saving devices, the use of the inverter's soft-start function will start current from zero, the maximum value exceeds the rated current, reducing the impact on the grid and the power supply capacity requirements, extending the life of equipment and valves. Save equipment maintenance costs.

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